Factory IATA Pet Dog Carriers Supplier New Design Metal Large Dog Cage
Pandacu Collapsible Dog Crate: Factory Direct Supplier of Heavy-Duty, IATA-Compliant Pet Carriers
Introduction to Pandacu Collapsible Dog Crates
Pandacu Collapsible Dog Crates represent the pinnacle of innovation, durability, and functionality in pet containment solutions. Engineered for pet owners, breeders, trainers, and airlines, these crates are designed to meet the rigorous demands of both everyday use and specialized scenarios, including air travel, veterinary visits, and multi-dog households. As a factory-direct supplier, we specialize in producing premium-quality, fully collapsible dog crates constructed from military-grade aluminum alloy, featuring customizable designs, IATA-compliant specifications, and ergonomic features that prioritize pet safety and owner convenience.
Our product line spans five meticulously engineered sizes, catering to breeds ranging from compact Mini-Doodles to majestic Great Danes. Each crate is crafted with precision, incorporating advanced ventilation systems, secure locking mechanisms, and a lightweight yet indestructible frame. Whether for residential use, professional kennels, or global transportation, Pandacu crates deliver unmatched reliability, ensuring peace of mind for pet owners and compliance with international pet travel regulations.
Product Specifications & Technical Details
1. Material Excellence: Military-Grade Aluminum Alloy
Pandacu crates are constructed from T6-grade aluminum alloy, a material renowned for its exceptional strength-to-weight ratio. This aerospace-grade alloy undergoes a multi-stage manufacturing process, including extrusion, CNC machining, and robotic welding, to ensure structural integrity. The aluminum frame is then treated with an electrophoretic anti-corrosion coating followed by a high-density powder coating (thickness: 80–100 microns) to resist scratches, UV degradation, and chemical exposure.
- Tensile Strength: 310 MPa
- Yield Strength: 275 MPa
- Hardness: 95 Brinell
- Weight Capacity: Up to 400 lbs (181 kg), exceeding ASTM F404-21 standards for pet carriers.
2. Collapsible Design: Space Optimization & Portability
The patented collapsible mechanism allows the crate to fold flat within seconds, reducing storage height by 85%. A reinforced hinge system with stainless steel bearings enables smooth folding/unfolding cycles exceeding 50,000 repetitions (tested per ISO 60068-2-31). The folded dimensions for the largest crate (Great Dane size) are just 142.8 x 97.7 x 15.2 cm, making it ideal for tight spaces or transport vehicles.
3. IATA Compliance: Airline-Approved Safety
All Pandacu crates meet IATA Live Animals Regulations (Container Requirement 82) for in-cabin and cargo-hold travel. Key compliance features include:
- Ventilation Grids: 360° airflow coverage with 3.8 cm diamond-shaped perforations (60% open area ratio).
- Secure Locking: Dual-action steel latches with tamper-proof screws and internal deadbolt locks.
- Floor Design: Raised, non-slip ABS plastic base with 1.2 cm drainage channels (prevents fluid accumulation).
- Labeling: Pre-installed IATA "Live Animal" stickers and documentation pockets.
4. Ergonomic Features for Enhanced Usability
- Military-Spec Handles: Molded from 6061-T6 aluminum with silicone grip inserts, tested to withstand 1,500 N pull force (MIL-STD-810G).
- One-Handed Door Operation: Spring-loaded door mechanism with magnetic closure for silent, tool-free access.
- Stackable Architecture: Interlocking corner molds enable vertical stacking of up to four crates (load capacity: 1,200 lbs per stack).
- Wheel Kit Compatibility: Optional 360° swivel casters with brake locks (max load: 150 lbs per wheel).
Size Matrix & Breed Compatibility
| Model | Dimensions (LxWxH) | Weight | Recommended Breeds |
|---|---|---|---|
| Mini | 77.5x52.1x66 cm | 28.5 lbs | Mini-Doodles, American Eskimo, Brittany Spaniel, German Pinscher, Keeshond |
| Medium | 92.2x65.9x75.1 cm | 35 lbs | Labrador, Poodle, Pit Bull, Border Collie, Chow Chow, Goldendoodle, Dalmatian |
| Large | 107.3x65.9x75.1 cm | 38 lbs | Irish Setter, German Shorthaired Pointer, Weimaraner, Dutch Shepherd, Boxer |
| Giant | 126.3x76.1x84.8 cm | 48 lbs | Tibetan Mastiff, St. Bernard, Shiloh Shepherd, Scottish Deerhound, Newfoundland |
| XL | 142.8x97.7x108.2 cm | 106 lbs | Great Dane, Irish Wolfhound, Mastiff, Cane Corso |
Note: Custom sizing available upon request (lead time: 25–30 days).
Advanced Engineering & Quality Assurance
1. Ventilation System: Optimal Climate Control
The crate’s hexagonal ventilation pattern maximizes airflow while preventing paw or snout entrapment. Computational Fluid Dynamics (CFD) simulations ensure uniform temperature distribution, even in confined spaces. Each panel contains 220–400 perforations (varying by size), achieving an air exchange rate of 45 L/sec (tested at 25°C, 50% humidity).
2. Security Enhancements: Anti-Escape & Vandal-Proofing
- Dual-Locking Doors: Primary door features a 5-point stainless steel latch; secondary roof access door supports top-loading.
- Reinforced Corners: 3.2 mm thick aluminum gussets at stress points, arc-tested to withstand 2,000 lbs of impact force.
- Chew-Resistant Edges: Food-grade silicone trim protects wiring and deters destructive chewing (tested per 16 CFR 1303).
3. Cleaning & Maintenance
The non-porous powder-coated surface resists stains, odors, and bacterial growth. A removable PVC-coated wire floor tray (3 mm thickness) allows quick wash-downs. All components are dishwasher-safe (top rack recommended).
Customization & OEM/ODM Services
As a factory-direct supplier, Pandacu offers extensive customization to align with your brand identity:
- Logo Integration: Laser engraving, vinyl decals, or anodized metal plaques.
- Color Options: 200+ RAL/Pantone shades; two-tone finishes available.
- Accessory Add-Ons: Divider panels, water bottle holders, privacy covers, GPS trackers.
- Packaging: Retail-ready boxes with eco-friendly foam inserts or bulk palletization (40 crates/pallet).
Minimum Order Quantity (MOQ): 1 unit (sample orders accepted).
Certifications & Compliance
- IATA Live Animals Regulations: Container Requirement 82 (2023 Edition).
- ISO 9001:2015: Quality Management System certified.
- CPC Certification: Compliance with 16 CFR 1303 (Lead Content) and 16 CFR 1500.3 (Sharp Edges).
- REACH SVHC: <0.1% restricted substance concentration.
Warranty & After-Sales Support
- 10-Year Structural Warranty: Covers frame, hinges, and locking mechanisms.
- 2-Year Comprehensive Warranty: Includes powder coating, handles, and flooring.
- Global Logistics: DDP incoterms supported; 15-day sea shipping to major ports.
- 24/7 Customer Service: Multilingual technical support via email, WhatsApp, and WeChat.
Why Partner With Pandacu?
- Vertical Integration: In-house R&D, extrusion, welding, and assembly facilities reduce costs and lead times.
- Scalability: Monthly production capacity of 20,000 units ensures on-time delivery for bulk orders.
- Sustainability: 100% recyclable materials; solar-powered manufacturing plant.
- Proven Track Record: Trusted by 500+ clients across 30 countries, including veterinary chains, airlines, and military K-9 units.
Conclusion
The Pandacu Collapsible Dog Crate redefines industry standards through its fusion of military durability, airline compliance, and user-centric innovation. By prioritizing pet welfare and owner convenience, we empower businesses to offer a product that transcends traditional pet containment. For wholesalers, retailers, and specialty distributors seeking a premium, customizable solution with uncompromising quality, Pandacu stands as your ultimate partner in the global pet products market.
Contact Us Today to request samples, catalogs, or exclusive distributor pricing!